A Digital Valve for Safer Airbag Inflation

An ultrafast valve that could provide variable flow control during an inflation event.

Customer Problem

Early solutions for deploying vehicle airbags used two-stage inflators. The lack of precision these inflators delivered meant that smaller passengers could be injured or even killed if the airbag inflated too quickly and with too much force. The National Highway Traffic Safety Administration (NHTSA) began looking for ways to improve airbag safety and eliminate the risk of injury or death from airbag inflation.

The TLX Solution

TLX developed the Digital High-Speed Control Valve to provide variable flow control for the airbag inflator. Its ultrafast response time enabled it to adjust flow during an airbag inflation event and was intended to more safely regulate the speed and force of the airbag’s inflation. The valve also included a fail-safe feature that ensured the valve could safely regulate inflation pressure if control power to the valve was lost. This technology is readily adaptable to other applications.

Digital High-Speed Control Valve

Digital High-Speed Control Valve

Supply voltage
8 to 16 Vdc
Stroke
Up to 0.762 mm (0.03 in.)
Open flow area
Up to 484 mm2 ( .75 in.2)
Response time
1.5 to 3.0 ms
Current
7.5 A
Solenoid force generated
Up to 450 N (101 lb)
View Design Solution

Every TLX solution is custom engineered to meet the requirements of its application. Technical specifications shown on this website are intended to illustrate typical performance and design characteristics.

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Contact

TLX Technologies
N27 W23727 Paul Road
Pewaukee, WI 53072

T 262-372-2165
F 262-970-8665
[email protected]

Our Quality

We are dedicated to the continuous improvement of our technology, productivity, quality, and employee engagement as we work to meet and exceed the needs of our customers.

  • Patents
  • ISO 9001:2015
  • ISO/IEC 80079-34:2020